Mk-diamond MK-101-24 User Manual

09.2013MK-101-24OWNER’S MANUAL &OPERATING INSTRUCTIONSwww.mkdiamond.comCaution: Read all safety and operating instructions before using this equip

10WARNINGWARNINGTo reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault Circuit Interrupter (GFCI) should be

11To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will

12MK-101-24 SAFETYEXTENSION CORD LENGTHNameplate Amperes115V 25' 50' 75' 100' 150' 200'250V 50' 100' 150&ap

13NOTES

14Receptacle is forwater pump only.125V, .6 amps max.!CAUTIONThis saw is to be usedwith a Ground FaultCircuit Interrupter.!CAUTIONLabel ELabel F Label

15Voltage 120VOverall Amperage 14.5Frequency 60HzBlade RPM 3400Horse Power 1-1/2 Hp 98lbsBlade Capacity 10"

16Your MK-101-24 has been shipped from the factory thoroughly inspected. Only minimal as-sembly is required. In your container, you will nd one (1) M

171. The MK-101-24 weighs approximately ninety-eight (98) pounds.2. Never transport the MK-101-24 with water in the Water Basin.CAUTIONThe MK-101-

18(B) Align Cutting Head rear Pivot Hole to the Post Pivot Shaft and slide onto shaft. NOTE: If the cutting head is installed, go to the next

19(A)Position Movable Cutting Tableto the front of the saw.(B)Raise the Blade Guard by loosening the wingnut.(C)Locate the Shaft Lock push button on

2INTRODUCTION Congratulations on your purchase of a MK-101-24 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes

20NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade. (A)Place the Adjustable CuttingGuide onto the Movable Cut

21Prior to beginning work, a pre-start inspection of the saw should be performed.1. To prevent the possibility electrical shock, the MK-101-24 MUST b

22The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.(B)Place Water Pump in Water Pan. Fill the Water Basi

23When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot down unless held.(A)Ensure the ON/OFF Switchis in the OFF position.(B)Plug

24DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Position the Adjustable CuttingGuide to desired

25DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Remove the Adjustable Cutting Guide.(B)Position

26DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Position the 45º Bullnose Miter Guide and tighte

27DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Place the 90º Protractor onthe Ruler/Stop.(B)Set

28The Cutting Head is heavy! Care must be used when changing the position of the Cutting Head.(A)Ensure the ON/OFF Switchis in the OFF position. Un-p

29Hold the Post when removing the Post Support Plate. The Cutting Head and Post are heavy! Use care when changing the position of the Cutting Head.(A

3TABLE OF CONTENTSSAFETYSafety Messages 4 General Safety Precautions & Hazard Symbols 4-7California Proposition 65 Message 8 Electrical Require

30 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of waste water in accordance with applicable Federal, Stat

31To extend the life of the MK-101-24, the following procedure should be performed after each use. Lubricate all points listed below with light oils s

32The following maintenance should be performed Monthly.(A)Remove the Diamond Blade.(B)Lubricate the Outer Flangeand Retaining-nut.(C)Lubricate the Ar

33(J)Lubricate the Cutting HeadAdjustment Knob.(K)Lubricate the Cutting HeadAdjustment Knob retaining holes.(L)Lubricate the Cutting HeadPivot Shaft.

34When installing the Retaining Nut, do not "cross-thread" and DO NOT over tighten the nut.(A) Locate the Shaft Loc

35The MK-101-24 is designed with power transmission Micro-V Belt. In order to ensure the MK-101-24 operates a peak efficiency, the Micro-V Belt should

36(J) Push the motor toward the front of the Cutting Head to loosen the Micro-V Belt(K) Remove the Micro-V Belt(L) Install the new Micro-V Belt (MK

37(A)Check for Smoothnessor “Glazing” (Dress bladeif needed).(B)Check for proper blade rotation.(C)Ensure the Blade Coreis not bent.(D)Verify the blad

38(A)Verify the cooling owAdjusting Clamp is open. If ow exists, go to Step B.(B)Remove the Cooling TransferTube from the Blade Guard inlet. Go to S

39MK-101-24 TROUBLESHOOTINGBlade Stops Turning(A) Allow motor to cool and de-press motor Overload Reset Switch(B) Verify all plugs fully installe

4MK-101-24 SAFETYRead and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in

40(A)Remove Water Pan.(B)Inspect Diamond Bladefor damage.(C)Loosen front and rearGuide Bar Retaining Bolts.MK-101-24 TROUBLESHOOTING

41(A)Move the Cutting Table back and forth to verify Blade is evenacross all points of Square.(B)Tighten Guide BarRetaining Bolts.(C)Move the Cutting

42 1 2 3 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 26 22 24 12 4 23 MK-101-24 EXPLODED VIEW

43MK-101-24 PARTS LISTITEM # DESCRIPTION PART # QTY.1 HOSE, VINYL, 1/4 X 3/8 (6.0’) 132951 12 WRENCH, TILE SAW NUT 15/16 134684 13 WASHER, FLAT, SA

44 1 2 3 4 5 6 7 8 9 11 13 INCLUDED WITH ITEM 8 2 3 5 10 12 Cutting Head AssemblyPart# 168167MK-101-24 EXPLODED VIEW

45ITEM # DESCRIPTION PART # QTY.1 KEY, 3/16 SQ X 1 - 18 150344 12 WASHER, FLAT, SAE, 1/4 151915 43 SCREW, HEX HD, 1/4 - 20 X 3/4 152370 34 ASSY, BLADE

46 1 5 6 7 8 9 2 2 3 3 4 4 MK-101-24 EXPLODED VIEWTable AssemblyPart# 169598

47MK-101-24 PARTS LISTITEM # DESCRIPTION PART # QTY.1 CASTING, 101/990 LNR BRG MT-COM 135855 12 SCREW, HEX HD, 5/16 - 18 X 1 151743 43 WASHER, LOCK

48There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends on • The requirements of the job • The machine/

49MK-101-24 ACCESSORIESITEMNUMBER DESCRIPTION1. 137166MK-200. 10” X 5/8” ARBOR Premium grade Diamond Blade for smooth, chip-free cutting on tile.2.

5MK-101-24 SAFETYON(())ON(())ON(())All visitors and children should be kept a safe distance from work area. Maintain a safe operating distance to o

50MK-101-24 ORDERINGORDERING INFORMATIONYou may order MK Diamond products through your local MK Diamond distributor or, you may order direct from M

51MK-101-24 CONTACT & WARRANTYCONTACT:Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have re

MK-101-24 TILE SAWOWNERS MANUAL & OPERATING INSTRUCTIONMK Diamond Products, Inc.1315 Storm ParkwayTorrance, CA 90501Toll-Free: (800) 421-5830Phone

6MK-101-24 SAFETYConsult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stande

7MK-101-24 SAFETYBefore using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to deter

8MK-101-24 SAFETYSawing and drilling generate dust. Excessive airborne particles may cause irritation to eyes, skin and respiratory tract. To avoid

9MK-101-24 SAFETYWARNINGIn order to prevent electrical shock and injury, the following electrical safety precautions and symbols should be followed