Mk-diamond MK-101 Lowes User Manual

09.2013MK-101 TILE SAWOWNER'S MANUAL,PARTS LIST &OPERATING INSTRUCTIONSwww.mkdiamond.comCaution: Read all safety and operating instructions b

10 MK-101 SAFETYWARNINGWARNINGTo reduce the risk of electrocution, keep all connections dry and off th

11 MK-101 SAFETYTo avoid the possibility of the appliance or plug receptacle getting wet, position the

12 MK-101 SAFETYEXTENSION CORD LENGTHNameplate Amperes115V 25' 50' 75' 100' 150&ap

13SAFETY LABEL LOCATIONSSafety labels contain important safety information. Please read the information contained on each safety label. These labels a

14PRODUCT SPECIFICATIONSThe MK-101 is a versatile Tile Saw. Operated and used according to this manual, the MK-101 will provide years of dependable se

15UNPACKINGUse proper lifting techniques when lifting the MK-101.If not done, remove the MK-101, Cutting Head and accessory box from the carton.CONTEN

16TRANSPORTThe MK-101 is designed with a rigid frame and removable Cutting Head. Two people are required to transport the MK-101 with the Cutting Head

17The MK-101 weighs eighty-four (84) pounds; follow the guidelines the Transport section when placing it on the stand (MK Diamond Part# 168244). If us

18Follow the assembly instructions to prepare your MK-101 for operation.If the Cutting Head is installed, go to the next step. MK-101

19 MK-101 ASSEMBLYThe Adjustable Cutting Guide can be used on either side of the Diamond Blad

2INTRODUCTION Congratulations on your purchase of a MK-101 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes p

20 MK-101 SETUPPrior to beginning work, a pre-start inspection of the saw should be pr

21CONNECTING WATER PUMP(A) Connect the Cooling Transfer Tube to the inlet connection of the Blade Guard(B) Connect the Water Pump power cord to the

22RE-CIRCULATIONWhen using the re-circulation method, the water should be changed often for longer pump life.(A) Ensure the Drain Plug is in-stalled

23 MK-101 OPERATIONPORTABLE GENERATORIf using a portable generator to provide power, ensure the

24(D) Verify proper cooling ow on both sides of the blade (See Maintenance Section to increase/decrease ow)CUTTING STRAIGHT EDGES MK-101

25 MK-101 OPERATION(D) Perform the cut. Turn the motor OFF when work is complete45° MITER CUTTI

26OFF-ANGLE CUTTINGDO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.CAUTION(A) Place the 90° Protract

27ADJUSTING THE CUTTING HEADThe Cutting Head is heavy. Care must be used when changing the position of the Cutting Head.CAUTION(A) Remove the blade.

28(G) Install the post support and tighten Retaining BoltsADJUSTING THE POST FOR MAXIMUM CUTTING LENGTHThe Cutting Head and Post are heavy. Care must

29CLEANUPIf an external water source was used, steps A through C may be skipped. Dispose of waste water in accordance with applicable Federal, State a

3TABLE OF CONTENTS SAFETYSafety Messages 4 General Safety Precautions 4-6California Proposition 65 Message 6 Hazard Symbols 7Electrical Requireme

30 MK-101 MAINTENANCEMAINTENANCEPerform the following after initial purchase and operation of the MK-

31 MK-101 MAINTENANCEMONTHLY MAINTENANCE CONT.(G) Remove the Blade Guard. Lubricate the Blade Guard

32Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge of the blade will bec

33The MK-101 is designed with power transmission Micro-V Belt. In order to ensure the MK-101 operates a peak efficiency, the Micro-V Belt should be in

34(J) Push the motor toward the front of the Cutting Head to loosen the Micro-V Belt(K) Remove the Micro-V Belt(L) Install the new Micro-V Belt (MK

35COOLING FLOW(A) Check cooling ow Adjusting Clamp open(B) Remove the Cooling Transfer Tube from the Blade Guard inlet(C) Place Pump into a bucket

36 MK-101 TROUBLESHOOTINGMOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY(A) Check that the Guide Bar is clean - cl

37NOTES

38 MK-101 EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 12 25 16 17 19 20 22 24 13 14 15 2

39 MK-101 PARTS LISTItem Description Part # Qty 1 WRENCH, TILE SAW NUT 15/15 134684 12 PAN, PLA

4 MK-101 SAFETYRead and follow all safety, operating and maintenance instructions. Failure to read and

40 MK-101 EXPLODED VIEWFrame AssemblyPart# 170476 1 2 3 4 5 6 10 9 8 7

41 MK-101 PARTS LISTItem Description Part # Qty 1 WASHER, LOCK, SPLIT, 3/8 150925 22 SHAFT, 10.

42 MK-101 EXPLODED VIEWTable Assembly Part# 158477-NC 1 2 3 4 5 6

43 MK-101 PARTS LISTItem Description Part # Qty 1 BAR, GUIDE PLATED MK-101 134759 12 SCREW, HEX

44 1 2 3 4 5 6 7 8 9 11 13 INCLUDED WITH ITEM 8 2 3 5 10 12 Cutting Head AssemblyPart# 168167 MK-101

45Item Description Part # Qty 1 KEY, 3/16 SQ X 1-1/8 150344 12 WASHER, 1/4 SAE FLAT 151915 43 SCREW, HEX HD, 1/4 -20 X 3/4 152370 34 ASSY, BLADE G

46 1 2 3 4 23 5 6 7 8 9 22 10 11 12 13 14 15 16 17 18 20 21 Cutting Head AssemblyPart# 158191 MK-101

47Item Description Part # Qty 1 NUT, HEX, 5/16 - 18 101196 42 FLANGE, OUTER, 2 - 3/8 135830 13 NUT, HEX, 5/8 18 135848 14 BEARING, BALL, 17 X 40

48 1 2 3 4 Blade Guard AssemblyPart# 152582Roller Wheel AssemblyPart# 151756 MK-101 EXPLODED VIEW

49Item Description Part # Qty 1 SCREW, 5/16 - 18 X 1/2 SOCKET HD SET 152607 32 ELBOW, 1/8MNPT X 1/4 BARB, 90 DEG 154652 13 TUBE, WATER 155389 24 CA

5 MK-101 SAFETYON(())ON(())ON(())All visitors and children should be kept a safe distance from work ar

50 MK-101 ACCESSORIESITEM NUMBER DESCRIPTION 1. MK-200, 10 x 5/8 Arbor 2. MK-215, 10 x 5

51NOTES

52 MK-101 ORDERING & RETURN ORDERING INFORMATIONYou may order MK Diamond products through your local MK Diamond

53 MK-101 CONTACT & LIMITED WARRANTY CONTACTPlease contact MK Diamond Products, Inc. Customer Service Department with any questio

54NOTES

55NOTES

MK Diamond Products, Inc.1315 Storm ParkwayTorrance, CA 90501Toll-Free: (800) 421-5830Phone: (310) 539-5221Fax: (310) 539-5158www.mkdiamond.comMK-101

6Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. Unauthori

7Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would op

8 MK-101 SAFETYSawing and drilling generate dust. Excessive airborne particles may cause irritation to

9 MK-101 SAFETYWARNINGIn order to prevent electrical shock and injury, the following electrical safety