Mk-diamond MK-2000 Gas User Manual

www.mkdiamond.comMK-2000 GAS SERIES MASONRY SAWOWNER’S MANUAL, OPERATING INSTRUCTION & PARTS LIST05.2014Revision 200Manual Part No. 158320Caution:

10Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Users are advis

11NOTES

12The MK-2000 Gas Saw is equipped with a number of safety decals provided for operator safety and maintenance information. Should any of these decals

13SAFETY DECAL LOCATIONSDecal FDecal Location DescriptionA Motor - Back Warning - SilicaB Motor - Rear Service or Warranty InformationC Bel

14Name addressCitystate zip CodephoNe Faxe-mailproduCt modelpart NumBermaChiNe serial#MK DiaMonD Warranty CarDq tile distriButorq home CeNterq equipme

15The MK-2000 Gas Saw weighs approximately 200 pounds; two people are required when transporting the saw. 1. Never transport the MK-2000 Gas Saw wit

16MK-2000 GAS SAW ASSEMBLYSTAND (Optional)(A)Open the stand and place it on at surface. If using the MK Diam

17ADJUSTABLE CUTTING GUIDE INSTALLATION(A)Loosen adjustable Cutting Guide retaining thumbscrews by turning counter-clockwise.(B)Position adjustable Cu

18MK-2000 GAS SAW DIAMOND BLADERefer to the Engine Manual for your specic engine.When installing the Oil Dipstick, ensure the

19Fill Throat Upper Limit (D)Install Fuel Cap.1. Gasoline is highly ammable and explosive. You can be burned or seriously injured when handl

2MK-2000 GAS SAW INTRODUCTIONNOTE THIS INFORMATION FOR FUTURE USE:MODEL NUMBER:SERIAL NUMBER:PURCHASE PLACE:PURCHASE DATE:NO

20Proper Oil Level Low Level Upper Limit The pre-start inspection should be performed before beginning any job. The operator must be aware of the m

21This is the preferred method of cooling when using a “wet” diamond blade. 1. Water Pump could interfere with masonry being cut. 2. Water should be

22(C)Pivot front of Water Pump Drive End Pivot Plate up and tighten the retaining bolts. ALWAYS avoid inhalation of and skin contact with silica dust

23DO NOT FORCE TOOL, it will do the job better and safer at the rate for which it was designed. Skip steps C and D, if cutting dry. (B)Position the

24Note: Skip step C, if cutting dry. (B)Position the masonry piece. (A)Set the adjustable Cutting Guide. MK-2000 GAS SAW

25This method is preferred when cutting small objects. Skip step D, if cutting dry. (H)Move the Throttle Lever to lower blade speed. (G)Continue lo

26(H)Move the Throttle Lever to lower blade speed. Refer to your specic engine manual. Turn OFF saw.(J)Raise Cutting Head and lock into place. Refer

27MK-2000 GAS SAW SHUTDOWNEMERGENCY ENGINE SHUTDOWN(A)Place Engine Switch in the OFF position.(B)Move the Throttle L

28MK-2000 GAS SAW CLEANUP(D)Clean Water Basin and Mov-able Cutting table Guide Rails with soap and clean wate

29MK-2000 GAS SAW MAINTENANCEPerform the following after initial purchase and operation of the MK-2000 Gas Saw. IN

3SAFETY PageSafety Message 4Rules for Safe Operation 6-7California ProposItion 65 Message 8Gas Engine Safety 9Product Specications 10Safety Label an

30 MK-2000 GAS SAW MAINTENANCEThe following should be performed monthly. Items should be lubricated as directed. MONTHL

31MK-2000 GAS SAW MAINTENANCEPerform the following maintenance every year. YEARLY MAINTENANCERefer to Engine Manual

32MK-2000 GAS SAW MAINTENANCE(H)Move the Throttle Lever to lower blade speed. Refer to Engine Manual. Turn OFF saw.DIAMOND

33MK-2000 GAS SAW MAINTENANCE(A)Remove the movable Cutting Table.The protective wooden strip is to protect the Movable

34Fill Throat Upper Limit 1. Gasoline is highly ammable and explosive. You can be burned or seriously injured when handling fuel. 2. To fuel,

35Bottom Edge 1/2-way up Dipstick Bottom of Dipstick 1. Refer to Engine Manual for proper engine operation of your specic saw. 2. When instal

36Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use. Ot

37DO NOT work around the engine while hot. 1. Recommended spark plugs are: NGK – BPR6ES or DENSO – W20EPR-U 2. When installing the Spark Plug, e

38NOTE: MK-2000 GAS SAW INSPECTIONStep G may require the pump discharge line to be repositioned. NOTE:(G)Remove the

39(P)Verify the Engine Adjustment Strap Lock-Nut is loose then tighten the Adjustment Strap.(Q)Check Micro-V Belt tension (proper tension 1/8-inch).MK

4MK-2000 GAS SAW SAFETYRead and follow all safety, operating and maintenance instructions. Failure

40MK-2000 GAS SAW INSPECTIONENGINE SIDE MICRO-V BELT(A)Remove the Belt Guard Retain-ing Bolts.(B)Inspect the Micro-V Be

41MK-2000 GAS SAW INSPECTION(J)Verify the Engine Adjustment Strap Lock-Nut is loose then tighten the Adjustment

42MK-2000 GAS SAW TROUBLESHOOTINGMOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY(A)Check that the Guide Rails are clean and clean

43“Rodding” cooling channels is performed by removing the ow control valve and then inserting a small wire rod through the cooling channel inlet, on

44(A)Check if engine is operating, if not restart (See Setup, Startup, Adjustment, Operation and Shutdown).(B)Check Micro-V Belts (See Micro-V Belt In

45NOTES

46MK-2000 GAS SAW EXPLODED VIEW 19 1 2 3 4 9 10 11 13 14 15 16 17 20 21 23 4 4 4 22 5 6 7

47MK-2000 GAS SAW PART LISTSITEM DESCRIPTION PART # QTY.1 WASHER, FLAT, USS, 3/8 101360 12 WRENCH, 3/4 BO

48 1 2 4 7 9 10 13 17 18 19 20 21 7 17 8 11 27 3 12 22 8 6 16 25 14 15 26 5 5 23 24 MK-2000 Cutting Head, 5.5 HP Honda P

49MK-2000 Cutting Head, 5.5 HP Honda Part # 170817ITEM DESCRIPTION PART # QTY.1 HANDLE, BRICKSAW 139931 12 STUD, BLD GUARD 150581 13 STRAP, MOTOR ADJ

5MK-2000 GAS SAW SAFETYON(())ON(())ON(())All visitors and children should be kept a safe distance fro

50ITEM DESCRIPTION PART # QTY.1 ASSY, CONVYR CART 133082 12 SCREW, HEX HD, CAP, 5/16-18X1-3/4 150919 83 SCREW, HEX HD, 3/8-16 X 1-3/4 150920 14 WASHER

51MK-2000 GAS SAW EXPLODED VIEW 1 2 3 4 5 8 9 10 11 12 13 14 16 17 18 19 20 6 7 2 3 3 3 6

52MK-2000 GAS SAW EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 1 2 4 5 7 13 1

53MK-2000 GAS SAW EXPLODED VIEW & PARTS LISTITEM DESCRIPTION PART # QTY.1 BEARING, BLAD SHFT MK2000 139956 22 SHAFT, JAC

54MK-2000 GAS SAW EXPLODED VIEW & PARTS LISTITEM DESCRIPTION PART # QTY.1 PUMP MOUNTING PLATE 156108 12 SCREW, 5/16-18

55MK-2000 GAS SAW EXPLODED VIEW & PARTS LISTITEM DESCRIPTION PART # QTY.1 FLANGE, OUTER 132290 12 WASHER, FLAT, SAE, 3/8

56MK-2000 GAS SAW EXPLODED VIEW & PARTS LISTITEM DESCRIPTION PART # QTY.1 WHEEL, CONVEYOR CART 133090 42 STOP, BACK-CONV

57ITEM NUMBER DESCRIPTION1. 152792 Dressing Stick2. 153331 Folding Saw Stand3. 160617MK-565SKMR Supreme Masonry Diamond BladeMK-2000 GAS SAW

58MK-2000 GAS SAW ORDERING & RETURN INSTRUCTIONSORDERING INFORMATIONYou may order MK Diamond products through your local M

59MK-2000 GAS SAW CONTACT & LIMITED WARRANTYCONTACTPlease contact MK Diamond Products, Inc. Customer Service Depa

6Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. Unauthori

MK-2000 GAS SAW SERIES OWNER’S MANUAL, OPERATING INSTRUCTIONS & PARTS LISTMK Diamond Products, Inc.1315 Storm ParkwayTorrance, CA 90501Toll-Free

7Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would op

8MK-2000 GAS SAW SAFETYSawing, grinding and drilling generate dust. Excessive airborne particles may ca

9MK-2000 GAS SAW SAFETYGasoline is extremely ammable, its vapors can explode if ignited; store only in